We Have More Than 20 Years of Experience Designing Custom Digital Process Improvement Solutions for Our Customers. Let Us Design Your Productivity Tools.
We Use IoT For Data Integrity & Reliability
- IoT is the concept of equipment network connectivity for data collection and analytics.
- Our Control Automation Analyst establish non-invasive connections to your equipment for real-time data transfer.
- We also install sensors in your old legacy equipment to extend its life and productivity.
- This data is used to improve Takt Time, Product Quality, Operator Productivity, OEE, and more.
Manufacturing Analytics
- Our consultants will design a data warehouse to collect information from your processes, equipment, employees, products, etc.
- The data collected will be used to design Manufacturing Analytics Dashboards to give you real-time Quality, Metrics and KPI results.
- Our Data Warehouse design supports Predictive Maintenance Analytics. This is used to implement Intelligent Maintenance, which can improve OEE and extend equipment life cycle.
- Your custom cloud solution includes a dedicated production database, a data warehouse, and business intelligence software.
- The Business Intelligence software consumes the data stored in the Data Warehouse to generate Dashboards and advanced production reports.
- All dashboards are responsive, meaning they can be viewed on all types of displays, such as laptops, mobile devices, and LED TVs.
- Our consultants will create dashboards for each of your processes, equipment, employees, products, etc. All dashboards are automatically refreshed every 10 minutes with real-time results and can be viewed on large LCD TVs in your production shop.
Improve Efficiency with Real-Time Monitoring
- Data collected via the Internet of Things is used to execute automated control plans to monitor product quality.
- Control Plans and inspection results are calculated instantaneously and include triggers for real-time notifications when a defect is detected.
- KPI and Metrics are also calculated in real-time with results for Six Sigma quality, waste, re-work, DPU, First Pass Yield, OEE and other KPIs.
Improve Collaboration
- Our cloud solutions can be accessed on any device, from anywhere and at any time.
- This accessibility promotes collaboration across departments, locations, vendors, and clients.
- Virtual employees can now remotely support all your operations. This feature can be used for Business Continuity in the event of future pandemics.
- This remote access feature supports customer portals to improve satisfaction and customer collaboration.
Employee Personalized Performance Dashboards
- MetricSoft is a process-oriented solution where you can assign goals to each process in the form of KPI or Metrics. These can include quality, re-work, productivity, delivery SLA, or any other goal target.
- MetricSoft uses Control Plans to track the goals of each process with automated execution via the IoT data feeds and manual inspections.
- Control Plan results are calculated in real-time, creating a proactive approach to detect and stop product defects before they go to the next process or your customer
- MetricSoft creates operator personal dashboards that includes their contribution to meet process goals. The operator dashboards can be used for coaching and feedback to improve their performance.